Crushing

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GH-HP300-3620CC Plant

Metso/Nordberg HP300 Cone Crusher

Equipped with manganese steel crushing members, hydraulic bowl clamping and adjustment, hydraulic clearing of crusher chamber, automatic tramp iron release, bronze bearings, package lubrication system (consisting of independent submersible pump, oil pressure switch, oil temperature switch, oil tank with strainer, oil level gauge and two thermometers, oil heater and oil filter), oil cooler (air-radiator type), tools, and World Wide 300 HP, 1.15 service factor, 1800 RPM, 460 volt, 3-phase, 60 cycle, TEFC crusher drive motor.

Metso/Nordberg 6'x20' Triple Deck Vibrating Horizontal Heavy Duty Screen Model FS303
Equipped with triple shaft exciter, field adjustable stroke, splash oil lubricated, back plates, feed box with AR steel replaceable discharge lips, side tension plates, screen walkway, under screen hopper made from mild steel with AR liners, screen chute made from mild steel with AR liners, V-belts, and V-belt guard, motor sheave, 50 HP, 1200 RPM, World Wide TEFC drive motor.

42" Primary Screen Feed Conveyor (C-1)

C-channel frame equipped with GreyHawk/Metso impact slider bed, Superior 5" CEMA 'C' channel frame idlers, Superior 12” x 44” vulcanized head pulley, XT40 Hubs, 2-15/16”/ 2-7/16” shaft, 2-15/16” Pillow block bearings, Browning right angle speed reducer, WorldWide 25 HP, 1800 RPM, TEFC drive motor, 12” x 44” wing type tail pulley, XT40 Hubs, 2-15/16” shaft, 2-15/16” Pillow block bearings with telescoping tube takeups, Superior 5” CEMA ‘C’ Moxie return idlers, return roll guards, Superior 5” CEMA ‘C’ Squirrel cage live shaft return idler over the screen for fines removal, return belt plow, skirt plates with skirtboard rubber, 60” wide receiving hopper with AR liners, and 3 ply 3/16” x 1/16” conveyor belting.

The primary feed maintenace conveyor is supported over the vibrating screen by four telescoping tubes with internal hydraulic jacks.  These supports can be pinned at three different settings over the vibrating screen side sheet, six-inch and nine inch for operational settings, and twelve inch to allow clearance for screen cloth changes.

The feed conveyor also features a 9’ slide-out section over the crusher.  Two internal Acme rods are used to slide the conveyor section to the side to allow for crusher maintenance.

36" Under Crusher Conveyor (C-2)

C-channel frame equipped with Superior 5" CEMA 'C' channel mount idlers, Superior 12” x 38” vulcanized head pulley, XT30 Hubs, 2-7/16” / 2-3/16” shaft, 2-7/16” Pillow block bearings, Powertorque 315 shaft mount reducer, WorldWide 10 HP, 1800 RPM, TEFC drive motor sheaves, V-Belts and motor V-Belt guard, Superior 12” x 38” wing tail pulley, XT 30 Hubs, 2-7/16” shaft with Dodge SCM wide slot takeup, Superior 5” CEMA ‘C’ Moxie return idlers, return roll guards, return belt plow, Superior live shaft belt alignment rubber disc rollers, skirt plates with skirtboard rubber, V-Plow 3 ply 3/16” x 1/16” conveyor belting, and Argonics Micro Eraser system.

36” Recirculation Cross Conveyor (C-3)

C-channel frame equipped with Superior 5” CEMA ‘C’ channel mount idlers, Rulmeca motorized head pulley, model 220M, 8.5 inch, 5.5 HP, Superior 10” x 38”, wing tail pulley, XT30 Hubs, 2-3/16” shaft, 2-3/16” Pillow block bearings with telescoping tube takeup, Superior 5” CEMA ‘C’ Moxie return idlers, return belt plow, and 2 ply 3/16” x 1/16” conveyor belting.  A 45-degree slide chute prevents fines from building up on the axles and tires.

60" Under Screen Product Conveyor (C-4)

C-channel frame equipped with Superior 5" CEMA 'C' picking idlers, Superior 12” x 63” vulcanized head pulley, XT40 hubs, 2-15/16” / 2-7/16” shaft, 2-15/16” Pillow block bearings, Hub City 415 Powertorque shaft mount reducer, WorldWide15 HP, 1800 RPM, TEFC drive motor, V-Belt motor sheave and V-Belt guard, Superior 12” x 63”wing tail pulley, XT40 hubs, 2-15/16” shaft, 2-15/16” Pillow block bearings, Superior 5” CEMA ‘C’ Moxie return idlers, return roll guards, 3 ply 3/16” x 1/16” conveyor belting, and Superior Exterra Belt Cleaner system.

18” Product Cross Conveyor (C-5)

C-channel frame equipped with Superior 5" CEMA 'C' channel mount idlers, Rulmeca, motorized head pulley, Model 220M, 8.5inch, 5.5 HP, Superior 8” x 20” wing tail pulley, XT 25 Hubs, 1-15/16” shaft with Dodge SCM wide slot takeup, Superior 5” CEMA ‘C’ Moxie return idlers, return roll guards, skirt plates with skirtboard rubber, and 2 ply 3/16” x 1/16” conveyor belting.

Heavy Duty Chassis

24” 84# Mainbeam with Quad-Axle Hutch Suspension equipped for semi trailer towing with 11:00 R 22.5 tires on Budd type wheels, air controlled brakes, fifth wheel kingpin, horizontal screen support frame with diamond plate catwalks, conveyor supports, travel lights, reflectors, mud flaps, crusher motor mounting parts and V-Belt drive guards

Safety Guards:

We install all standard guarding, customer will be responsible for compliance with local codes.

General:

  • Chassis to be sandblasted, one coat tow part eposy primer and two part urethane finish painted one coat GreyHawk beige with orange and grey highlight stripe on the trailer frame beams.
  • (2) sets of owners/parts manuals.

Included Options:

Adjustable king pin support - Adjustable tubular supports reduce the amount of blocking required in the kingpin area during plant operation, which simplifies set up and tear down. The kingpin supports have Acme threaded rod adjustment and swing up for transport.

Power hydraulic raise and lower - Six tube in tube style heavy duty run-on jacklegs, with 6" diameter x 18" stroke cylinders to lift the plant into the operating position. Each cylinder is independently controlled from a hydraulic valve for precise control and ease of leveling. The hydraulic system is powered by an 11 HP Honda gasoline engine with electric start and backup recoil start.

Electric Starters, Wiring and Controls - 6' x 6' x 20" electrical enclosure with structural support to set on grade during plant operation. The enclosure is connected to the plant with 15' electrical cable. The enclosure has a main inlet line surge arrestor, warning horn, lifting eyes and main circuit breaker with door interlocked disconnect linkage. All on-plant equipment is controlled by NEMA rated. Crusher motor is controlled by a digital solid state reduce voltage starter (soft-start).  The panel includes an hour meter located inside the enclosure and a door mounted amp meter for crusher amperage.